Stone crushing production line 30-500 tph

Introduction of stone crushing production line

The stone crushing production line has successfully completed the processing of limestone, basalt, diamond, cobblestone, etc., and the finished product quality standard after the crack is fully met, providing accelerated aggregates for the high-level road, railway, water conservancy, concrete mixing station and other industries. The stone production line equipment has the characteristics of reliable performance, reasonable design, convenient operation and high work efficiency.

Equipment composition of stone crushing production line

Common stone crushing production line configuration equipment includes: feeding device vibrating feeder, crushing equipment, jaw crusher, impact crusher, hammer crusher, screening equipment, vibrating screen, washing equipment , Ore washing machine, etc., each equipment is connected by a belt conveyor to form a complete set of stone production line.

When the hardness of the material does not exceed 150Mpa, in order to save customer costs and improve work efficiency, one-shot molding equipment is generally used. The main equipment is: vibrating feeder–high-efficiency composite crusher-hammer crusher-vibrating screen- Finished stones. The material is conveyed by a belt conveyor in the middle.

According to the different needs of customers, the current stone production line equipment produced by our company has a processing capacity of 30-500 tons/hour. The generally applicable stone materials are river pebble, basalt, granite, and limestone (for specific limestone applications, please refer to this article.) And so on, the hardness of the stone does not exceed 320MPa.

1. Equipment configuration of stone crushing production line: vibrating feeder + jaw crusher + impact crusher/cone crusher(Click the link to know the specifications of cone crusher in China) + vibrating screen + belt conveyor;
   
2. One-time forming stone crushing production line configuration plan: vibrating feeder + heavy hammer crusher + vibrating screen + belt conveyor;

The price of stone crushing production line

The gravel crushing production line is also called sand and gravel production line. It consists of a variety of equipment. A technical team helps tailor the configuration plan and reduces the cost by 20%. The price of building a gravel crushing production line starts at 50,000 US dollars. The equipment is integrated with a PLC control system and is more controlled. Convenient, the finished product has good grain shape and low needle flake content.

Advantages of stone crusher equipment

Jaw crusher: generally used for the first crushing and coarse crushing processing. It adopts the working principle of extrusion crushing. The crushing cavity is deep and has no dead space, the feed size is large, it is not prone to blockage, the operation efficiency is high, and the discharge can be adjusted;

Heavy hammer crusher: one-time crushing and forming, crushing materials by the impact of the hammer head, modular design, by changing the cavity type, it can achieve coarse, medium and fine crushing, with a shaping effect, improve production efficiency, and reduce costs by 40% ；

Impact crusher: used for secondary crushing, medium/fine crushing, suitable for medium hardness and soft materials, crushing materials by impact, special structure design, strong machine rigidity, rotor with large moment of inertia, and better particle shape of the finished product. High comprehensive benefit;

Cone crusher: It is suitable for hard materials, medium/fine crushing, and adopts the working principle of squeeze crushing. The wearing parts have strong wear resistance and long service life, which is very suitable for large stone processing plants;

Performance characteristics of stone crushing production line

1. High degree of automation, the complete production line almost does not require manual operation except for the start-up and shutdown of the equipment and daily maintenance.
2. High production efficiency, low operating cost, large output and high profit. The finished stone has uniform particle size and good shape, which meets the requirements of high-speed materials.
3. Due to the reasonable matching of the crushing equipment at all levels and the rigorous cross-space layout, it has the characteristics of small area, high investment and economic benefits, good quality of crushed stone, and low output rate of stone powder.
4. Reliable operation, convenient operation, high efficiency and energy saving.

Selection and configuration principles of stone crushing production line

1. Choose a stone crushing production line manufacturer with rich configuration experience
   The production process of the stone crushing production line needs to be formulated by a manufacturer with rich equipment configuration experience, because the configuration of the production process needs to consider many factors, such as material characteristics, terrain, capacity, angle and length of the belt conveyor, etc. If there is no configuration for many years Experience shows that in the later production process, a series of problems such as inability to fully utilize the capacity of the crushing equipment, insufficient conveying capacity, and blockage of the feed will occur.
2. Energy saving, environmental protection and production process selection
   Energy conservation and environmental protection will become a major trend in the future. At present, most Chinese companies are still using traditional stone crushing production lines. This will soon be stopped due to environmental protection and serious pollution. Fodamon Machinery already has The ability to configure a full set of stone crushing production lines and a fully enclosed production line is not only the future development direction, but also a shortcut to save later investment.